Work in Progress > Job Postings > Job Issues

Job Issues

You use this program to issue all component parts and labor allocations to a confirmed job. As components are issued, the inventory quantity on hand is automatically reduced and the work in progress allocations updated accordingly.

Toolbar and menu

Field Description
Options  
Preferences Customize processing by indicating default selections to apply when using this program.
OptionDescription
Save PreferencesSave these preferences against your operator code and use them for future runs of the program until next you change them.
CloseSave the preferences for the current run of the program only.
Default typeIndicate whether to perform kit issues or specific issues by default.
Kit defaults 
Allocations to issueIndicate whether to default to issuing materials, or labor, or both types of allocations.
Print kit issue documentGenerates a kit issue document once allocations have been made.
Review material issuesEnables you to view and selectively issue material allocations for a range of operations held against the job.
Issue non-stocked materialsEnables you to issue non-stocked items to the job.
Issue negative allocationsReturns negative quantity allocations (e.g. by-products) back into stock.

This only applies to Kit issues. With specific issues, you are specifically entering one allocation, whereas in kit issues you are including any number of allocations - some of which may be flagged as complete and others not.

Specific issues allow you to over issue the quantity and the message displayed is a warning, not an error preventing you from posting.

Issue subcontract laborIssues the value of subcontract operations to the job.
Issue material to maximum outstandingIf you performed a partial kit issue to the job, then this ensures that the current kit issue does not exceed the outstanding materials required for the job.
Allow issue to completed material allocationsIssues to allocations that are flagged as complete, regardless of whether you are issuing more than what is required.
Issue labor to maximum outstandingIf you performed a partial kit issue to the job, then this ensures that the current kit issue does not exceed the outstanding labor required for the job.
Allow issue to completed labor allocsEnables you to issue labor that has already been fully issued (i.e. to over-issue labor).
Specific Issue option 
Auto deplete lots and bins

Automatically depletes lots and bins when processing a specific issue for an existing material allocation.

When you process a new specific allocation (i.e. one not currently linked to the job quantity) you must enter lots and bins.

This preference is only enabled if the Automatic deplete in option is set to Kit issues or to Both (Inventory Setup).

Change Period

Use the Change Posting Period program to indicate the month into which to post transactions. You cannot post transactions to an Inventory month that is closed.

You can post transactions to the current or previous two months, providing that the access status of the month is set to open (Work in Progress Setup).

This option is only available if Work in Progress is integrated to General Ledger in detail or summary (General Ledger Integration).

Change Transaction Date Change the date and time to use for the transaction (the time is currently only used in the SYSPRO Factory Scheduling module).
Review Transactions View details of transactions processed in this run of the program.

This only applies after you have posted at least one transaction against the job in the current run of the program.

Job Indicate the confirmed job to which to issue components/allocations.
Transaction type
Option Description
Kit Issue

Issues materials and/or labor allocations to the job.

You can kit issue to a completed job if the preference: Allow issue to completed material allocations is enabled.

See eSignature considerations in Notes and warnings.

Specific Issue Issues specific material allocations to the job.
Post Posts the transaction.

If the message: 'Actual cost bucket error. Do you want to cancel out of this kit issue?' is displayed, then run the Balance function of the Inventory Period End program and select the Recalc. actual cost original receipt qty option to adjust the cost buckets.

Refer to Processing for processing details when using Actual Costing.

Kit/Specific Issues

Field Description
Substitute

Substitutes the material allocation for the line currently highlighted in the Kit/Specific Issues list view with another item (see Substitutions).

The line in the list view must be selected (i.e. a tick must exist in the Select column of the list view).

You can substitute an ECC item with the same ECC item, but with an alternate revision and release.

[Note]

This option is available only if you enabled the Allow substitution in kit issues and Allow kits with shortages to be issued options (Work in Progress Setup).

It is not available for items with an the ECC consumption method for components Deplete oldest (Structures and Routings).

Change Quantities This is only enabled when at least one line is displayed in the list view.
OptionDescription
Kit QuantityChanges the quantity to issue and warehouse for the material allocation allocations in the Kit/Specific Issues list view.

If you already processed a kit issue for a part of the job quantity then the second time you run the kit issue and you review materials you cannot change the warehouse against the allocations.

Issue to OutstandingSets the quantity to issue to the quantity outstanding for the material allocations in the Kit/Specific Issues list view. The quantity to issue is set to zero if there is insufficient quantity on hand to be able to issue the allocation.
Zeroise IssueSets the quantity to issue to zero for the material allocations in the Kit/Specific Issues list view.
Query Select this to perform one of the following queries for the highlighted material allocation:
  • Work in progress (see Inventory Browse on WIP for Stock Code).

  • Purchase orders (see Inventory Browse on PO by Stock Code).

  • ATP (Available to Promise) (see Inventory ATP Query).

  • Bins (see Inventory Browse on Bins).

    This option is displayed only if the Multiple bins option is enabled (Inventory Setup) and you are querying a stocked material allocation.

  • Lots (see Browse on Lots).

  • Serials, if you are querying a serialized item (see Browse on Serial Numbers).

Change Kit Quantity

This screen is displayed when you select the Kit Quantity option from the Change Quantities option when reviewing materials for the job.

Field Description
Kit Quantity

Enter the kit quantity to issue.

If the item is lot traceable and you issue more than the original job quantity, then you are prompted to enter a concession number for each of the lot traceable components (see Concession Number).

If you reserved lots and/or serials (Work in Progress Setup) and you enter a quantity greater than the reserved quantity, a message is displayed indicating that the quantity to issue is greater than the quantity reserved. You are given the option to use the WIP Reserve Lots & Serials Maintenance program to reserve the extra quantity against the lot or batch serial. If you do not select to reserve the extra quantity, then only the previously reserved quantity is allocated.

When Reserve stock for confirmed jobs is enabled (Work in Progress Setup) the reserved quantities for the allocation are reduced by the quantities issued. However, if you enter a negative quantity, then the reserved quantities for the allocation are not re-instated. You need to manually re-reserve the quantity required using the WIP Reservations Review program.

Current kit quantity This displays the kit quantity currently issued.
Job quantity outstanding This displays the kit quantity that still needs to be issued.
Maximum balanced kit This indicates the maximum number of full kits you can issue to the job.

The kit is in balance when the quantity of components required for the job is available to be issued from stock.

For example:

You have the following BOM:

  • Parent Item P

    • Component C - quantity required = 2

You create a job for 10 parent item P.

You therefore need 20 components C.

Assuming stock is not allowed to go negative and you only have 10 of component C in stock, you can only currently make 5 parent items P and still keep the kit balanced.

If stock is allowed to go negative, then the kit is balanced regardless, because the full 20 components required can be issued.

Using available stock This indicates the maximum quantity you can issue and still keep the kit in balance, assuming that stock on hand is not allowed to go negative (Inventory Setup).

This is calculated as the stock available to issue from the warehouse divided by the kit quantity required for a single parent part.

Using negative stock where permitted This indicates the maximum quantity you can issue and still keep the kit in balance, while taking account of warehouses in which stock on hand is allowed to go negative (Inventory Setup).

This is calculated as the stock available to issue from the warehouse divided by the kit quantity required for a single parent part, where stock is not allowed to go negative. Where stock is allowed to go negative, it is the full quantity required to issue for the component.

Concession Number

When an issue (or receipt) of a lot traceable item deviates from what is originally planned for, then a concession is mandatory as it is required to track exceptions (i.e. concessions) in lot traceability.

The Concession number is requested when issuing a traceable item to a job, or issuing a non-stocked part to a job where the parent part is traceable, and if any of the following conditions apply:

  • the part is not currently allocated to the job
  • the part was allocated after the job was created
  • the quantity per was changed after the job was created

Kit/Specific Issues list view

This list view displays the material allocations for the operations held against the job. You can selectively issue material allocations for a range of these operations.

Column Description
Select

A tick in this column indicates that the line will be included in the transaction posting. In addition, you can substitute the line item.

You can only access this column when the Allow kits with shortages to be issued option is enabled (Work in Progress Setup).

Sequence This number is used when printing online documents in this program to ensure that the allocations are printed in the correct sequence. It is not used to control the order in which items are allocated when kit issuing.
Stock code This indicates the code of the item to be issued.
Description This indicates the description of the item to be issued.
Revision

This indicates the revision of the item to be issued.

This only applies if the item is defined as ECC controlled (Stock Codes).

Release

This indicates the release of the item to be issued.

This only applies if the item is defined as ECC controlled (Stock Codes).

ECC consumption

The ECC consumption method for an ECC controlled item is displayed.

Wh

This indicates the warehouse from which the material will be allocated. This defaults to the warehouse defined against the material allocation (Stock Codes).

If you already processed a kit issue for part of the job quantity, then the second time you run the kit issue and you review materials, you cannot change the warehouse against the allocations.

When Reserve stock for confirmed jobs is enabled (Work in Progress Setup) and you change the warehouse, then the reserved quantity is released in the original warehouse and reserved in the new warehouse. However, if there is insufficient stock in the new warehouse, then only what is available is reserved.

Uom This indicates the unit of measure of the item.
Operation This indicates the operation against which the allocation was issued.
Quantity free  
Quantity required

This indicates the component quantity required.

If you selected the option: Round materials up to pan (Work in Progress Setup) and the manufacturing quantity basis is defined as pan size, then the Quantity required is the rounded quantity up to the pan size.

Quantity to issue

This indicates the component quantity that must be issued to the job.

When Reserve stock for confirmed jobs is enabled (Work in Progress Setup) the reserved quantity for the allocation is reduced by the quantity issued. However, when processing a negative issue, the reserved quantities for the allocation are not re-instated. You need to manually re-reserve the required quantity using the WIP Reservations Review program.

Quantity reserved

This indicates the allocation quantity reserved in the manufacturing unit of measure.

This only applies when Reserve stock for confirmed jobs is enabled (Work in Progress Setup).

Stock quantity reserved

This indicates the allocation quantity reserved in the stocking unit of measure.

This only applies when Reserve stock for confirmed jobs is enabled (Work in Progress Setup).

Kit quantity  
Quantity issued This indicates the quantity already issued to the allocation.
Error/Warning message  

Substitutions

The Substitute function enables you to substitute a material allocation with another item. This is available only if you enabled the Allow substitution in kit issues and Allow kits with shortages to be issued options (Work in Progress Setup).

[Note]

If you are using Actual costs and you issue a quantity for the original allocation (i.e. the allocation about to be substituted) and a quantity for the substitute component, then the original material allocation for the original item remains in the material allocations list.

If the original material allocation is left as '0' and only the substitute item has an entered quantity to post, then when processing the Job Receipt the Actual cost will include the substitute cost only and not the original allocation cost.

Field Description
Substitute an Allocation  
Allocation requiring substitution This indicates the item to substitute (i.e. the original item to issue)
Description This indicates the description of the item to substitute.
Warehouse This displays the warehouse from which the original item should be issued.
Quantity outstanding This indicates the quantity of the selected item that should still be issued to the job.
Quantity short This indicates the shortage quantity of the item that still needs to be issued to the job.
Quantity to issue Enter the quantity of the original component to be issued to the job. If, for example, to replace the entire original component with the substitute component, enter zero in this field. If a quantity of 10 must be issued to the job, but you only have 8 of the original component, then you can enter 8 in this field and the balance against the substitute component.

Once allocated, the issue is marked as complete and any reserved lot/serial quantities against the allocation are reversed.

Substitution Entry  
Save Select this to add the substitute allocation to the List of Substitutions for Allocation list view.
Alternate stock Select this to use the Inventory Alternate Stock Codes program to view alternate stock items for the original item.
Non-stocked Select this if to substitute the allocation with a non-stocked item.
Warehouse This indicates the warehouse from which the substitute item must be issued to the job.
Stock code Enter the substitute stock item to be issued to the job.
Description This indicates the description for the stock item.
Revision Indicate the revision to use of the substitute item if the Stock code is defined as ECC controlled (Stock Codes).
Release Indicate the release to use of the substitute item if the Stock code is defined as ECC controlled (Stock Codes).
Quantity Enter the quantity of the substitute (replacement) component(s) to issue to the job.
Non-stocked information These fields only apply to issues to a non-stocked item.
Product class Enter the product class for the non-stocked item. This field is mandatory.
Cost Enter the cost of the non-stocked item.
Unit of measure This indicates the unit of measure for the Stock code.

List of Substitutions for Allocation

This displays details of the substitutions entered.

Field Description
New Adds a new substitution entry.
Change Changes the details of the currently highlighted substitution entry.
Delete Removes the highlighted substitution entry.
Close Ignores any entries made and returns to the previous screen. The substitutions you entered are deleted.
Confirm Substitutions Accept your entries and to return to the previous screen.

Kit Issue

You use the Kit Issue option to issue all the component parts and labor allocations to a confirmed job. No allocation of materials occurs if these allocations are associated with sub jobs.

A kit issue is a standard process of issuing components based on the parent quantity outstanding. The kit process formulates what is required based on what has occurred. Although you can always issue more to satisfy the parent quantity, you cannot issue less than what has already been used to satisfy a parent quantity already receipted in (made) using the kit process.

Material allocations that have an offset of days rather than an operation, are treated as if they are required at the start of the first operation.

Bulk issue and Floorstock items are not issued when using the Kit Issue function. Refer to Bulk issue items for exceptions.

After processing a kit issue, the quantity still to be manufactured is updated only once the finished part is receipted into stock.

If stock is not allowed to go negative (Inventory Setup) then only the available stock is issued.

Stock items on partial hold can be issued to jobs.

See Activity considerations in Notes and warnings.

Field Description
Post

Select this to issue the allocations assigned to the job based on the entered kit quantity.

[Note]

If you selected the Review material issues preference, then you use the Post function from the WIP Job Issues screen to post the transaction.

If the stock item is traceable, serialized or multiple bins are installed, then the Lots Bins Serials Posting program is loaded to enable you to allocate the lots, bins and serials for the item being issued. Lots and bins can be automatically depleted if automatic depletion is being applied in kit issues (Inventory Setup). However, if the stock item is serialized, then the serial numbers must still be allocated as serials are not automatically depleted.

If you selected to reserved lots and/or serials for allocations (Work in Progress Setup) then the WIP Reserve Lots & Serials Maintenance program is loaded, enabling you to reserve the lots/serials required for the allocation. If a sub-job was created for the allocation, the lots and serials are reserved against the parent item for the sub-job.

When you kit issue labor, the kit quantity (i.e. the quantity of the finished item to manufacture) is used to calculate the labor times to post and the quantity completed is updated with this quantity against the labor allocations.

Materials are automatically issued from the warehouse to use defined against the component (Stock Codes). To issue the components from a different warehouse, you need to select the option: Override components warehouse to use when creating the job and specify the warehouse from which the components must be issued (Job Entry). Alternatively, you can use the Review Materials function and change the warehouse to use against each individual material allocation. Another option is to process a specific issue.

Refer to Processing for processing details when using Actual Costing.

Review Materials Select this to review and selectively issue material allocations for a range of operations held against the job (see Kit/Specific Issues list view).

This function is only displayed if you selected the Review material issues preference.

Close Select this to return to the previous screen.
Job This indicates the job to which you are kit issuing components and/or labor.
Uom  
Kit quantity

Indicate the quantity of the finished item to manufacture.

This defaults to the outstanding quantity to be manufactured.

You can enter a negative quantity to return a previously issued kit back into stock, but the program ensures that the quantity returned doesn't exceed the total quantity already issued. Any previously reserved quantity for the allocation is not reinstated. You need to use the WIP Reservations Review program to manually adjust the reserved quantities for the allocation.

You cannot issue a quantity greater than the quantity outstanding against the job if, against your operator code, the condition: Kit Quantity > Job Outstanding Qty is denied for the eSignature transaction WIP Kit Issue (eSignature Setup).

If the item is lot traceable and you issue more than the original job quantity, then you are prompted to enter a concession number for each of the lot traceable components (see Concession Number).

Operations  
Operation selection Indicate a selective range of operations for which to issue materials and labor.
Reference

Enter a reference for the job. The reference applies to both Material and Operation issues.

This defaults to the job number entered.

The reference you enter here is printed on the following reports:

  • WIP Detail, providing you select the option: Include reference
  • Job Transaction Report.

This reference is also displayed by the WIP Browse on Labor Details and WIP Query programs.

Notation

Enter up to 45 characters to print on the journal report after the transaction details.

The notation only applies to Operation issues (i.e. it is an Operation reference).

The notation you enter here is printed on the following reports:

  • WIP Detail, providing you select the option: Include notation
  • Job Transaction Report.

This notation is also displayed by the WIP Browse on Labor Details and WIP Query programs.

Material reference Enter a reference for the material allocation transaction, which can be used to track the material posting.

This reference only applies to Material issues.

Allocations to issue
Materials Issue material allocations to the job.
[Note]

For completed jobs, this option is default.

Labor Issue labor allocations to the job.
[Note]

This option is not available when processing a negative kit issue (i.e. when the Kit quantity is negative).

Both Issue both material and labor allocations to the job.
[Note]

This option is not available when processing a negative kit issue (i.e. when the Kit quantity is negative).

Review material issues Select this to review all the materials that have been allocated to the job and for stock on hand availability to be checked before issues are made (see Kit/Specific Issues list view).
Issue non-stocked materials Select this to include non-stocked materials in the kit.
Issue negative allocations Select this to return negative quantity allocations (e.g. by-products) back into stock.
Print kit issue document Select this to generate a kit issue document once allocations have been made.
Issue subcontract labor Select this to issue the value of subcontract operations to the job.

This option is not available if you selected to issue only materials.

Issue material to maximum outstanding Select this if you already performed a partial kit issue to the job and now want to ensure that the current kit issue does not exceed the outstanding materials required for the job.
Allow issue to completed material allocations Select this to be able to process a specific issue to a component that has already been fully kit issued. This enables you to over-issue to allocations using the Specific Issue function (i.e. you can process a full kit issue and then process an additional specific issue).

You typically use this option to post materials for production over-runs or possibly to fix a previous posting error.

Issue labor to maximum outstanding Select this if you already performed a partial kit issue to the job and you now want to ensure that the current kit issue does not exceed the outstanding labor required for the job.

The quantity completed against the labor allocation is subtracted from the total quantity to manufacture to work out what is outstanding.

Allow issue to completed labor allocs Enable this option to issue to labor that has already been fully issued.

This allows you to over-issue labor.

You typically use this option to post labor for production over-runs or possibly to fix a previous posting error.

Specific Issues

You use the Specific Issue option to issue specific material allocations to the job. This includes issuing items defined as Bulk issue or Floorstock items (Stock Codes) that you added after the job was confirmed.

Specific issues do not necessarily match a Quantity per to each parent part. Typically they are incidental materials and are unplanned. Therefore, when a specific issue is processed, it is deliberately created without a Unit quantity required. If you want allocations with a Unit quantity per, then the allocation must be created in allocation maintenance and not kit issue (i.e. you must use normal allocation maintenance to add these and not specific issues).

When you process a specific issue and the allocation stock code is equal to the job parent stock code (i.e. a rework job) then the allocation is automatically set to complete.

Field Description
Allocations Uses the WIP Material Allocations - Browse program to view and maintain material allocations for the currently highlighted job.
Non-stocked Select this to issue a non-stocked item to the job.
Warehouse

The warehouse from which the material must be issued.

This defaults to the default warehouse defined against your operator code (Operators), but can be changed.

Stock code

This indicates the stock code of the item to issue to the job.

If the item is a co-product of the job and is being issued to the notional part, the following message is displayed: "You are issuing a Co-product which exists for the job. Do you wish to continue?" If you select Yes, then the required co-product is issued back into the job and the full cost apportionment will be for that co-product (i.e. the cost apportionment for this issue is allocated 100% to the co-product. This situation could occur if, for example, the co-product needs to be reworked.

If the stock code is on partial hold, then a message to this effect is displayed, but you can still post the transaction (see Stock Code On Hold Maintenance).

Description Enter the description for a non-stocked item.

The first time a non-stocked item is issued, a material allocation is added. Subsequent issues of the same non-stocked item to the job use the description from the first material allocations table even if the description is changed.

Revision

Specify the revision of the stock item to issue, if the item is defined as ECC controlled (Stock Codes).

You can only specify a Revision if the item does not exist as a material allocation.

This is the default wording for this function, but is replaced by whatever wording you defined for these user defined fields in the Bill of Materials Setup program.

Release

Specify the release of the stock item to issue, if the item is defined as ECC controlled (Stock Codes).

You can only specify a Release if the item does not exist as a material allocation.

This is the default wording for this function, but is replaced by whatever wording you defined for these user defined fields in the Bill of Materials Setup program.

Quantity

Enter the quantity of the item to issue to the job.

If you performed a kit issue and selected the option: Allow issue to completed material allocations, then you can process a specific issue to issue an additional quantity of the component. A warning message is displayed.

If the item is lot traceable and you issue more than the original job quantity, then you are prompted to enter a concession number for each of the lot traceable components (see Concession Number).

To reverse a previous issue, enter a negative quantity. The reversal quantity must be less than the quantity originally issued, however, you can enter a negative quantity to issue for a component if the quantity per, quantity required and quantity to issue are all zero in the Bill of Materials for that component.

When you process a negative issue for an ECC controlled, bulk issue item, you are not prompted for a lot number, as the allocation only affects costs and not quantities.

The activity WIP Allow over-issue for allocations and eSignature WIP Specific Material Issues control whether you can issue a quantity greater than the quantity outstanding for the job.

See Activity considerations and eSignature considerations in Notes and warnings.

Quantity required This indicates the quantity that must be issued to the job.
Quantity issued This indicates the actual quantity issued to the job.
Unit of measure Indicate the unit of measure to use for the component.

This applies if you defined units of measure other than only the stocking unit of measure against the component stock item (Stock Codes).

This defaults to the Manufacturing unit of measure defined against the stock code when the Use manufacturing unit of measure option is enabled (Work in Progress Setup) even when the stocking and manufacturing unit of measure are the same (e.g. both defined as EA). This does not apply to a soft phantom.

This field is disabled for a soft phantom component as only the stocking unit of measure is allowed for soft phantom components.

Reference Enter a reference for the transaction. This defaults to the job number for which the issue is being made.
Notation Enter a notation to print on the journal report after the transaction details.

This field is not cleared between job issues, but you can use the following VBScript to clear this field after a new job or new stock code/warehouse/allocation is entered:

Function SpecificIssues_OnRefresh()
SpecificIssues.CodeObject.Notation = ""
End Function 

Ledger code

Indicate a valid ledger code to which to distribute the cost of the item.

This field is available when the Request ledger code for option is enabled for Issues (Inventory Setup).

When you process a specific issue for a non-stocked, hierarchical job and a WIP ledger code is defined for the allocation against the hierarchy, then that ledger code is used (i.e. the ledger code held against the job is ignored).

You cannot access this field when the Work in Progress is not linked to the General Ledger, and when Work in Progress is linked to the General Ledger as report only, then the ledger code is displayed for information purposes, and cannot be changed.

Ledger description This indicates the description for the ledger code selected and is displayed for information purposes.
Non-stocked information  
Product class Enter the product class of the non-stocked item being issued to the job.
Cost Enter the cost of the non-stocked item being issued to the job.
Post

If the stock item is traceable, serialized or multiple bins are installed, then you use the Lots Bins Serials Posting program to allocate the lots, bins and serials for the item being issued.

Lots and bins for an existing allocation can be automatically depleted if automatic depletion is being applied in kit issues (Inventory Setup) and the Job Issues preference: Specific issue option - Auto deplete lots and bins is selected. However, if the stock item is serialized, then the serial numbers must still be allocated as serials are not automatically depleted. If you are processing a new allocation, then you must enter bins and lots where applicable, irrespective of the preferences set.

If you issue a quantity greater than what is required for a traceable stocked item, then you are prompted for a concession number before you can complete the posting process.

If you are using FIFO/LIFO costing and you entered a negative quantity, you are given the opportunity to process the transaction into a specific FIFO/LIFO bucket (see Adjust Specific Bin).

Refer to Processing for processing details when using Actual Costing.

When issuing to hierarchical jobs:

  • If the item being issued is not yet allocated to a section of the hierarchy, then you are prompted to allocate it to the required section before it can be posted.

  • If the item being issued was allocated to multiple hierarchy sections (WIP Material Allocations - Maintenance) then you are prompted to indicate the section to which the item must be issued.

  • If the item being issued was previously issued to an hierarchy section, then the system automatically issues the item to the same hierarchy section. This means that you cannot post multiple issues of the same stock item to different hierarchy sections.

Adjust Specific Bin

This screen is displayed when you process a negative specific issue (i.e. you enter a negative value in the Quantity field) and you are using FIFO or LIFO costing at company level (Inventory Setup) or you are using FIFO costing in the specific warehouse in which the transaction is being processed (Warehouses).

Field Description
Do you wish to adjust the quantity in a specific bin
Yes

Uses the Inventory Browse on FIFO/LIFO Buckets program to select the FIFO/LIFO bucket into which the quantity must be reversed. This enables you to reverse the issue in the FIFO/LIFO bucket from which it was issued.

No

Select this if you do not want to specify a specific FIFO/LIFO bucket for the reversal. If you select this option, then the latest FIFO/LIFO bucket is updated by default.

Stock Information

Column Description
Stock code The code of the item you are issuing.
Description The description of the item you are issuing.
Warehouse The warehouse from which the item is being issued.
Uom The unit of measure for the item being issued.
On hand The quantity of the item physically in the warehouse. This includes quantities on hold.
Available

The quantity available is the quantity on hand less the quantity allocated to sales orders for the item in the selected warehouse. The quantity allocated to sales orders is the order quantity and includes quantities on backorder.

The quantity available includes stock on hold, stock in expired lots, stock locked by Engineering Change Orders and stock in bins that are on hold. The reason is that the quantity on hand (used in the calculation) is the quantity physically in the warehouse and includes quantities on hold.

Free

The future free quantity for the item, calculated as:

Quantity on hand + Quantity in inspection + Quantity in transit + Quantity on order allocated to sales orders - Quantity allocated to work in progress

In transit The quantity of outstanding non-immediate warehouse transfers shown against the target warehouse.
Allocated

The quantity allocated to sales orders and jobs.

Allocated to sales orders is the quantity on back order + sales order ship quantity. These quantities exclude unallocated scheduled order back order and ship quantities.

Allocated to WIP are the outstanding materials to be issued to jobs. This includes allocations to both confirmed and unconfirmed jobs.

On order The quantity of outstanding purchase orders, made-in jobs and supply chain transfers.
On back order The sales order back order quantity of the item. This quantity excludes unallocated scheduled order back order quantities.
In inspection The (quantity of purchased items awaiting inspection (i.e. receipted into inspection but not receipted into stock).

Job Details

Column Description
Job

This indicates the job for which you are issuing components/allocations.

The following queries can be accessed from this field by typically using your left mouse button:

  • Job Quick View
  • Query (see WIP Query)
  • Job Maintenance (see Browse on Jobs)
  • Multimedia - select this to view multimedia objects attached to the job (see Multimedia)
Stock code

This indicates the code of the parent part of the job.

The following options can be accessed from this field by typically using your left mouse button:

  • Stock Code Quick View
  • Query (see Inventory Query)
  • Stock Code Setup (see Stock Codes)
  • Multimedia select this to view multimedia objects attached to the stock code (see Multimedia)
Warehouse

This indicates the warehouse into which the finished parent part will be received.

The following options can be accessed from this field by typically using your left mouse button:

  • Warehouse Quick View
  • Warehouses (see Warehouses)
Quantity to manufacture This indicates the job quantity to make.
Quantity outstanding This indicates the quantity still to be manufactured to date.
Quantity manufactured This indicates the quantity manufactured to date.
Quantity scrapped

This indicates the quantity scrapped.

[Note]

Actual issuing of scrap can only be done in the Labor Posting program.

Transaction date This indicates the date of the transaction.
Posting period This indicates the period into which the transaction will be posted.

Kit Issue Document

The transaction details are displayed in this list view when you select the Post function and you have enabled the Print kit issue document option.

The list view can be customized before being printed, emailed or exported to Excel. Note that not all toolbar functions are displayed on the standard toolbar by default.

Notes and warnings

Do you wish to adjust the quantity of a specific bucket?

This message is displayed when you process a negative transaction in a FIFO environment. SYSPRO typically prompts you to adjust the quantity in a specific bucket, but if you select No, then processing proceeds differently in a number of programs.

The information below indicates these differences, based on whether there are FIFO buckets with quantities and if the Use zero cost bucket for returns option is not enabled.

Program Transaction Prompted for specific bin? With FIFO quantities Without FIFO quantities
Inventory Movements (-) Receipt Yes Oldest FIFO bucket (with quantity) Can't perform negative receipt when no quantities on hand
  (-) Adjustment Yes Oldest FIFO bucket(with quantity) Can't perform negative receipt when no quantities on hand
  (+) Adjustment Yes Latest FIFO bucket Latest FIFO bucket
  (-) Expense Issue Yes Latest FIFO bucket (with quantity) Oldest FIFO bucket
Purchase Order Receipts (-) Receipt Yes Oldest FIFO bucket (with quantity) Can't perform negative receipt when no quantities on hand
Sales Order Entry (-) Sales order No Latest FIFO bucket (with quantity) Oldest FIFO bucket
  Credit Note No Latest FIFO bucket (with quantity) Oldest FIFO bucket
  Credit Note (linked to invoice) No Create new FIFO bucket Create new FIFO bucket
Job Issues (-) Kit Issue No Latest FIFO bucket (with quantity) Oldest FIFO bucket
  (-) Specific Issue Yes Latest FIFO bucket (with quantity) Oldest FIFO bucket

Restrictions and limits

  • The Inventory and Work in Progress modules must be in the same month and year to be able to perform job issues.

  • Negative issues can only be put back into the same lot and bin from which the original issue was made.

Bulk issue items

  • The Kit issue of a bulk issue item does not affect stock on hand (InvWarehouse, InvMultBin).

    However, once a job is confirmed and an additional Specific issue is processed for the bulk item, the item is converted to a non bulk issue item and is treated as a normal stock item from that point onwards. Subsequent Kit and Specific issues will also deplete stock on hand (InvWarehouse, InvMultBin)as the system now sees the bulk issue item as a normal stock item.

    Note that if you Kit issue a job that contains a bulk issue component and then negative Specific issue that bulk issue item, then the item is NOT converted to a normal stock item and will therefore not affect stock on hand. ONLY a positive specific issue converts a bulk issue item to a normal stock item.

    Negative Kit issues cause an imbalance, since the stock on hand was not depleted with the initial Kit issue, but stock on hand will be increased by Kit issues performed after a positive Specific issue.

Costing considerations

  • If you enabled the Apply warehouse BOM costs option (Inventory Setup) then the BOM costs held against the warehouse of the component part are used for costing purposes (Inventory Warehouse Maintenance for Stock Code).

    Otherwise the BOM costs held against each individual stock item are used for costing purposes (Stock Codes).

  • If you defined a costing method against each warehouse (Inventory Warehouse Maintenance for Stock Code) then that costing method is used. Otherwise the costing method defined against the company is used (Inventory Setup). However, if you are using Actual costing then Actual costing overrides any other costing method defined at either company or warehouse level and applies to all lot traceable and batch serialized items.

GL Analysis considerations

  • If the GL analysis required option is enabled for a ledger account used in this program (General Ledger Codes or GL Structure Definition) then the Capture GL Analysis Entries program is displayed when you post the transaction, so that you can enter the analysis details. For a sub module transaction, the sub module must also be linked to the General Ledger in Detail at company level (General Ledger Integration) or at ledger account code level (General Ledger Codes or GL Structure Definition). GL analysis entries cannot be entered from sub modules if the sub module is linked to the General Ledger in Summary at company level or at ledger account code level.

    Note that the GL analysis required option is ignored for all GL codes which are defined in General Ledger Integration. This applies even when the GL code is manually entered in a posting program. Although GL integration programs may be entered manually, they may also be called automatically by other programs or may be automated, which means that they can never be stopped to allow GL analysis entries to be captured.

    If the GL analysis code used does not exist in the GenAnalysisCat table, then a message to this effect is displayed and the program will not prompt for analysis again. The GL journal will be created but not posted until the GL code, GL analysis code and GL journal are corrected.

    The Ask Me Later function is only available when the option: Force GL Analysis - GL journal posting is enabled for the sub-module (General Ledger Integration).

    General Ledger analysis entries are always distributed in the local currency, regardless of the currency in which the original transaction is processed.

Depleting oldest ECC revision/release considerations

  • The Substitution option is disabled when using the ECC consumption method Deplete oldest (Structures and Routings).

  • The revision and release columns are blank.

  • The quantity free is the accumulated quantity free of all revisions and releases for the item unless you can only deplete from one revision/release or one lot in which case the quantity free will be for the revision and release/lot with the greatest quantity free.

  • If the allocation is lot traceable and you can only issue from one lot, then the lot will be picked against the earliest release date of a revision and release where there is enough to satisfy the quantity to issue. If you can only deplete from one revision and release, then the earliest release date of the revision and release which can satisfy the quantity to issue will be used.

    If the allocation is lot traceable and serialized and more than one lot is required for issue then only the first lot will be issued automatically and the second lot will be manually issued. If the allocation is serialized you will be prompted to enter the serials per revision and release or lot or bin.

  • When depleting oldest the FIFO buckets will be consumed from the oldest rev/rel first and inventory journal records will be written per rev/rel.

  • When depleting oldest the actual cost per lot/serial and revision and release will be rolled up and used. When using current the actual cost per lot/serial for the current inventory master revision and release will be used.

    The movement and job posting records will be output per the actual costing options.

  • Deplete oldest rev/rel

    The order in which the oldest revisions/releases are depleted is according to the earliest release date (DateReleased) on the ECC Revision History table (EccRevHistory) per ECC controlled stock item where a quantity is available.

    This means that, where revision/release numbering is in ascending sequence, depletion is typically done sequentially from the smallest ECC revision/release number first. However, depletion will most likely not be done sequentially when the Allow non-sequential entries option is enabled for ECC revisions (Set Key Information).

    There is also an option to override planned revisions/releases in specific issues against components which can be set in a standard BOM (Structures and Routings - Component Maintenance) or in WIP material allocation maintenance which, when set allows you to manually indicate the revision/release from which to specific issue to in the Job Issues program. You can only Specific issue one revision/release at a time using this option, but the order of issuing is in your control. Kit issuing does not apply to this option.

  • Overriding ECC deplete oldest

    If the Override planned rev/rel in specific issue option is enabled, when an allocation uses the ECC consumption method Deplete oldest and a specific issue is performed, issuing will be performed for the specific rev/rel.

    If an allocation which uses the ECC consumption method Deplete oldest is part of the kit issue, it will always be processed from the oldest rev/rel first, irrespective of the Override planned rev/rel during spec issue option.

eSignature considerations

Electronic Signatures provide security access, transaction logging and event triggering. This enables you to increase control over your system changes.

Access to the following eSignature transactions within this program can be restricted at Operator, Group, Role or Company level. You configure this using the eSignature Setup program.

eSignature Transaction Description
WIP Specific material issues

Controls access to the Specific Issue of materials in the Inventory Demand Review and Job Issues programs.

WIP Kit issues

Controls access to the Kit Issue function in the Job Issues program.

Activity considerations

Operator access to the following activities within this program can be restricted. You configure this using the Operators program.

Activity Description
WIP Allow over-issue for allocations Controls whether an operator can enter a quantity greater than the quantity outstanding for an allocation when using the Job Issues program or the Kit Issues Business Object to process a specific allocation.
Inv Release stock on partial hold Controls whether an operator can issue or release stock items that are on a partial hold Stock Code On Hold Maintenance.

Password considerations

Password access to the following functions in this program may be defined in the Password Definition program. When defined, the password must be entered before you can access the function.

Field Description
WIP Posting to a previous month This password restricts access to posting Work in Progress transactions to a previous period (see Multi-period accounting).
WIP Posting to a completed job This password restricts access to posting transactions to a job which is already set to Complete. This is a transactional based password, which means the password is requested every time you try to post to a closed (completed) job.

Restricted transactions include:

  • issuing to a completed job using the Job Issues program

  • posting labor to a completed job using the Labor Posting program

  • issuing stock from a sub-job to a completed job and issuing a reworked item back to a completed job using the WIP Inspection program

  • processing a receipt for a completed job using the Job Receipts program

Troubleshooting

Material issues not marked as complete

  • A small rounding issue which occurs when the stock quantity issued is less than the stock quantity required, may prevent the system from marking a material allocation as complete. This is especially true when the number of decimals assigned to the stock item differs from the number of decimals specified at the Quantity per field for the same item (Stock Codes).

    Enable the Round WIP allocations option (Inventory Setup) to resolve such rounding issues.

Change UOM for a Specific Issue

The unit of measure for an allocation can be changed after you issued the item to the job providing the allocation is not set to complete.

  1. Process a negative specific issue so that the item is no longer issued to the job.

    Do not set the allocation to complete.

  2. Remove the allocation from the job using the WIP Material Allocations - Browse program.

    If the allocation is not removed, then the item will continue to be issued at the old unit of measure.

  3. Change the unit of measure against the stock item (Stock Codes).

  4. Re-issue the item to the job at the required unit of measure.