WMS - Order Picking
Exploring
This is an extension of the multi-bin functionality that is currently available, providing picking routines to improve order book fulfillment and the management of the pick processes themselves.
Benefits:
- Better stock visibility by tracking items and locations.
- Improved fulfillment times for sales functions.
- Picking tailored to suit your business based on your requirements for batch, wave, or order picks.
- Standardized receiving, put-away, and picking processes.
- Batch transactions based on locality for improved efficiency of location visits.
- Reduced cycle times for larger orders using coordinated team picking.
- Work-to-lists provide clear visibility into resource demands by discipline, locality and date/time-based requirements.
A destination bin is configured as a dispatch bin, typically located in the dispatch area, and is required when you create a pick.
Once a pick is completed, a bin transfer is created (from the bin where the sales order originated to the destination bin entered).
This is the warehouse optionally configured to store the variances that occur during picking.
A short pick's outstanding quantity is moved to the lost and found warehouse.
The lost and found warehouse is only enabled if the Accounting for shortages option (Warehouse Maintenance) is set to process shortages to a lost and found warehouse.
This warehouse must contain a lost and found bin.
This is the process of finding and extracting products from a warehouse bin to fulfill customer orders.
This is a report that details the items required for picking and where to locate them.
A picking slip can only be printed once a pick has been created. Thereafter, you can print the pick at any time until it is complete.
A sales order may be set aside to create a pick at a later stage. These sales orders have not yet allocated stock.
You use the Pick Review program to select these sales orders (at a later stage) to create a pick.
Sales orders are used to record the sale or transfer of goods and services to both internal and external customers.
It forms a temporary legal contract between your company and the customer, as well a providing an audit trail of goods sold or transferred.
This denotes a scenario where the original quantity for a sales order cannot be satisfied with the actual quantity found in the bin, resulting in an outstanding quantity for the sales order line.
If you decide to complete this pick while there is outstanding quantity, the outstanding quantity is placed on back order.
Within SYSPRO, a warehouse can represent an actual warehouse containing your inventory items (i.e. a physical warehouse) or it can represent a grouping of your inventory according to specific characteristics of the item (i.e. a logical warehouse).
For example:
You may want to split your inventory raw materials and finished goods into different logical warehouses even though they are located in the same physical warehouse.
You can define a default warehouse to use for transactions at company level as well as at operator level (this overrides the company default).
Starting
The following setup options must be enabled to use this feature:
Setup Options > Configuration > Distribution > Inventory
- Multiple bins
- Associate serials by bin
- Fixed bins
- Show Warehouses (hyperlink)
- Picking cycle in use
- Accounting for shortages
- Lost and found warehouse
You can restrict operator access to activities within a program (configured using the Operator Maintenance program).
You can restrict operator access to the fields within a program (configured using the Operator Maintenance program).
You can restrict access to the eSignature transactions within a program at operator, group, role or company level (configured using the eSignature Setup program). Electronic Signatures provide security access, transaction logging and event triggering that gives you greater control over your system changes.
Controls access to the creation of picks in the SO Pick Status Change business object.
Controls access to the addition of sales order lines to existing picks in the SO Pick Status Change business object.
Controls access to the maintenance of pick statuses in the SO Release Sales Orders to Picking business object.
Controls access to the maintenance of the status for pick lines in the SO Release Sales Orders to Picking business object.
You can restrict operator access to programs by assigning them to groups and applying access control against the group (configured using the Operator Groups program).
You can restrict operator access to functions within a program using passwords (configured using the Password Definition program). When defined, the password must be entered before you can access the function.
Solving
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Using
There are many roles that perform these tasks within the overall process, each driven by specific process stages.
Process Stage | Role |
---|---|
Order maintenance – Create pick |
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Back Order Release (order fulfillment) –Create pick |
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Add order release to existing pick |
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Monitor pick work-to-list |
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Perform / Record pick maintenance |
|
Cancel pick |
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Confirm pick (2nd stage) |
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Complete pick |
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The following indicates areas in the product that may be affected by implementing this feature:
This is a new program that lets you create and maintain order picks.
This is a new program that lets you view sales order lines that have been released for picking, but not yet included in a pick.
This is a new program that lets you view pick header and detail lines.
This is a new program that lets you decide how you want to proceed in terms of picking stock items in the destination or dispatch warehouse.
This is a new program that lets you view the details of picks and individual pick lines.
This is a new program that displays the stock items that are stocked in a selected bin.
This is a new program that lets you view the lots, bin and/or serial allocations recorded in the Sales Order Entry program.
The following column has been added to the Warehouse Values list view:
- Allocated to picking
The following fields have been added to the Sales Order Selection tab when selecting Preferences from the Options menu:
- Released for picking (R)
- In picking (P)
The following Include/exclude option field has been added to the SO Reserved Stock Review Criteria pane:
- Lines in 'Picking' status only
The following columns have been added to the list view:
- Lost and found warehouse
- Picking cycle
The following fields have been added to the Warehouse Maintenance pane:
- WMS control section:
- Picking cycle in use
- Accounting for shortages
- Lost and found warehouse
The following field description has changed in the Stocked Line pane:
- Ship quantity becomes Reserved quantity when using order picking.
The following new program can be accessed when order picking is enabled:
- Picking Options (launched when ending the order).
The following new programs can be accessed when order picking is enabled:
- Pick Review (launched when allocating sales order lines to a pick).
- Picking Options (launched when ending the order).
A link to the Stock Codes for Bin has been added to the following field in the list view:
- Bin
The following field has been added to the Include preferences:
- In picking (P)