WIP Inspection Maintenance
You use this program to review inspection references for made-in parent part items which require inspection before actually being accepted into stock. In addition, you can maintain the on hold status for inspection references.
You use the WIP Inspection program to maintain the inspection references.
Toolbar and menu
Field | Description |
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Start Review |
Select this to display the inspection references according to your selections in the WIP Inspection Options pane. |
Change Options |
Select this to change the previously selected review criteria. This function is only enabled after you select the Start Review function. |
Post |
Select this to use the WIP Inspection program to process the inspection reference currently highlighted in the listview. Items can be accepted, scrapped or returned for rework. If Dimension Analysis is in use (i.e. the Dimension analysis setup option for the relevant module is defined as Transaction entry level or GL entry level (Setup Options > General Ledger Integration > General Ledger Codes) then the GL Dimension Analysis Capture program is launched when you post the transaction, which lets you verify or capture the dimension values. |
WIP Inspection Options
You use the options in this pane to indicate selection criteria according to which you want to display the inspection references in the listview.
Field | Description |
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Stock codes | |
Stock code selection | This lets you indicate the stock code(s) for which you want to include inspection references in the listview. |
Warehouses | |
Warehouse selection | This lets you indicate the warehouse(s) for which you want to include inspection references in the listview. |
Jobs | |
Job selection |
This lets you indicate the job(s) for which you want to include inspection references in the listview. |
Branches | |
Branch selection |
This lets you indicate the WIP branches for which you want to include inspection references in the listview. |
Job classes | |
Job classification selection | This lets you indicate the job classification(s) for which you want to include inspection references in the listview. |
Include options | |
Inspection complete |
This lets you display inspection references marked as Inspection Complete. |
Reference complete |
This lets you display completed inspection references in the listview. |
On hold | This lets you include inspection references which are on hold in the listview. |
WIP Inspection listview
The information in the listview is displayed when you select the Start Review function.
The listview displays the inspection references you selected to display using the WIP Inspection Options. The inspection references are created from the Job Receipts program.
The following information is included in the listview:
Column | Description |
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WIP inspection reference | This indicates the inspection reference number. |
Lot | This indicates the lot for the stock code, if the stock code is defined as lot traceable. |
Job | This indicates the WIP job for the inspection reference |
Stock code | This indicates the stock code for the inspection reference. |
Rev |
If the stock code is defined as an ECC-controlled item, then this field indicates the revision number for the stock item. The wording displayed for this field defaults to Revision, but is replaced by whatever wording you have assigned to the Revision setup option field. |
Rel |
If the stock code is defined as an ECC-controlled item, then this field indicates the release number for an ECC-controlled item. The wording displayed for this field defaults to Release, but is replaced by whatever wording you have assigned to the Release setup option field. |
Wh | This indicates the warehouse for the stock code. |
On hold |
This indicates whether the reference is currently on hold. Select this to place the inspection reference on hold. You would do this to prevent any maintenance being performed on the reference. If the inspection reference is already on hold, then you can deselect this option to remove the hold status from the inspection reference. |
Lot expiry |
This indicates the expiry date of the lot. The expiry date is only set on the inspection reference if you selected to capture lots before inspection. Therefore, if the Capture lots at end of WIP inspection setup option is enabled (Setup Options > Configuration > Manufacturing > Work in Progress) then no lot is directly associated with the inspection reference, which means that no expiry date is set directly against that inspection reference. The lots numbers for jobs requiring inspection are only entered once the item is received into stock after the inspection phase. |
Quantity manufactured | This indicates the quantity receipted from the job using the Job Receipts program. |
Quantity inspected | This indicates the quantity of the item received into inspection. |
Quantity accepted | This indicates the quantity of the item accepted into stock. |
Quantity scrapped | This indicates the quantity of the item which was scrapped. |
Quantity reworked | This indicates the quantity of the item which was sent for rework. |
Printed | This indicates whether an inspection document was printed. |
Inspection complete | This indicates whether the inspection is complete. If complete, then the Quantity inspected equals the Quantity manufactured. |
Reference complete | This indicates whether or not the inspection reference is complete. An inspection reference is automatically set to complete when the following conditions are met:
You use the WIP Inspection Variance Closure program to view and clear variances left in Work in Progress for completed WIP inspection references. WIP inspection references cannot be set to complete manually. |
Concession | This indicates the concession reference associated with the specific Lot, if applicable. |
Stock qty manufactured | This indicates the quantity receipted from the job using the Job Receipts program in the stocking unit of measure. |
Stock qty inspected | This indicates the quantity of the item received into inspection in the stocking unit of measure. |
Stocked qty reworked | This indicates the quantity of the item which was sent for rework in the stocking unit of measure. |
Co-product line | This indicates the line number allocated to the co-product being inspected. |
Stock code description | This indicates the description of the stock item. |
Job classification | This indicates the job class defined against the job for the stock item. |
Notes and warnings
Prerequisites
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Before using this program, you need to use the Job Receipts program to receive the manufactured item from a Work in Progress job and create an inspection reference for the item.
Activity considerations
You restrict operator access to activities within a program using the Operator Maintenance program.
Activity | Description |
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WIP Inspection functions | Controls whether an operator can access the Post function and the On hold option of the WIP Inspection Maintenance program and can Post, Inspect, Scrap, Rework and Accept items using the WIP Inspection program. |
Password considerations
You can restrict operator access to functions within a program using passwords (configured using the Password Definition program).
When defined, the password must be entered before you can access the function.
Field | Description |
---|---|
WIP Inspection | This password restricts access to posting from the listview of the WIP Inspection Maintenance program and changing any WIP inspection reference using the WIP Inspection program. |
WIP Setting WIP inspection reference on hold | This password restricts access to changing the hold status of a WIP inspection reference from the listview pane of the WIP Inspection Maintenance program. |
FAQs
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Depending whether you are inspecting purchased or manufactured items, receipt items into inspection and count the received quantities using the Purchase Order Receipts or WIP Inspection Maintenance program.
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Select the inspection level using the Inspection Level Select program.
This program will only be displayed if the Sample basis field is defined as Sample quantity within the Inspection Level Review program.
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Once the inspection level is selected, the following fields within the Purchase Order Receipts or WIP Inspection Maintenance program are updated:
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The QM inspection status reflects Y - In progress, as the items have been counted.
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The number of items that must be inspected is reflected at the Quantity in quarantine field.
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Inspect the items and submit the results of the sample tests using the Inspection Test Queue program.
Once all the quarantined items are inspected and the test results submitted, the Inspection complete field displays Yes and the Inspection status is updated to Y - Passed inspection or N - Failed inspection.
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Accept items into stock (or scrap, send for rework, reject, or QM return items) using the the Purchase Order Receipts or WIP Inspection Maintenance programs.
The QMS inspection status reflects C - Complete.
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